Microstructural and Mechanical Properties Evaluation of Calcium and Zinc-Modified WE43-Based Nanocomposites through Stir Casting for Biodegradable Applications

Magnesium-based alloys and composites have potential as biodegradable materials due to their moderate biodegradability, biocompatibility, and usefulness, but their mechanical strength limits their clinical use. The study synthesised a WE43-based alloy with calcium (Ca) and zinc (Zn), then reinforced it with nano reinforcements (hydroxyapatite, beta-tricalcium phosphate, graphene, and bioglass) through stir casting to create four nanocomposites. The microstructural and mechanical properties were examined to assess Ca and Zn's influence and determine the most effective reinforcement. The result showed that Ca and Zn-modified alloys and all nanocomposite materials have two additional phases, LPSO and Ca2Mg6Zn3, compared to the monolithic WE43 alloy. With the addition of Ca and Zn, S-2 saw significant increases in ultimate tensile strength (UTS), tensile yield strength (TYS), and uniform elongation (U.El), reaching ∼246 MPa, ∼144 MPa, and ∼8 %, respectively, while maintaining an elastic modulus of ∼19 GPa. This resulted in improvements of ∼29 %, ∼25 %, and ∼9 % compared to the as-cast WE43. Graphene-reinforced S-4 demonstrated superior mechanical properties with a UTS of 294 MPa, TYS of 194 MPa, U.El of ∼8 %, and an elastic modulus of 24 GPa, representing increases of ∼52 %, ∼69 %, and 6.05%, respectively, compared to as-cast WE43. Additionally, S-4 exhibited impressive compressive properties, with an ultimate compressive strength (UCS) of 370 MPa, a compressive yield strength (CYS) of ∼185 MPa, and an U.El of ∼26 %. The bioglass-reinforced nanocomposites had a maximum hardness of 74.8 HV, whereas the as-cast WE43 had a maximum toughness of ∼4 J. These enhancements in mechanical properties are attributed to strengthening processes, including thermal mismatch, orowan, and grain refinement mechanisms. Graphene reinforcement shows promise for biodegradable applications.