The effect of retained austenite on rolling/sliding contact fatigue of high carbon steel

Rolling contact fatigue (RCF) is significantly influenced by retained austenite (RA). To study the impact of the RA on fatigue life and pit formation, a high carbon steel was tested with three different RA levels ranging from 5 % to 23 % (volume fraction). The variations of the RA with respect to the number of cycles and along the depth were inspected by X-ray diffraction (XRD) technique. The microstructures before and after RCF were characterized by scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). The majority of RA was transformed into martensite at an early stage (before 3×104 cycles) in both surface and subsurface. And the remaining small fraction of RA was transformed during the rest of the testing life, with a final content lower than 5 %. As the depth increased, the rate of RA transformation decreased. The specimen with the highest RA level of 23 % showed the shortest life. The longest RCF life was seen in the specimen with a medium RA level of 15 % due to the formation of the well-developed hardened layer, which helps resisting the pit formation. Based on these observations, it was suggested that a medium level of RA is beneficial for the improvement of the RCF life of the present high carbon steel. The combined effect of the hardness and the RA acts together on resistance to pit formation.