Comparing velocities and pressures in redox flow batteries with interdigitated and serpentine channels

Abstract Serpentine channels adjacent to a thin, porous medium are a potentially attractive alternative to a conventional thick flow‐through electrode for redox flow batteries. The hydrodynamics of serpentine flow fields were investigated with computational fluid dynamics, a two‐dimensional model of the porous electrode based on Darcy's law, and a resistance network model at the scale of the active area. Predictions from the three models were used to map the available design space. The optimal electrode thickness, in terms of minimizing nonuniformity, was identified and compared to the result for an interdigitated flow field. Serpentine favors thicker electrodes and higher flows than interdigitated, in qualitative agreement with experimental findings. Furthermore, interdigitated designs deliver more uniform intraelectrode velocities and lower overall pressure drops than serpentine flow fields.