Porous PVDF composites with ultralow percolation threshold for wide-range dynamic and static pressure sensing

Porous conductive polymer composites are very attractive for static pressure sensing due to high sensitivity and good elasticity contributed by the porous structure, while they are hard to detect dynamic pressure. Herein, we report a porous conductive poly (vinylidene fluoride) (PVDF) composite capable of detecting static and dynamic pressure over a pressure range of 0-1 MPa, which was fabricated by melt mixing PVDF, polyethylene oxide (PEO) and carbon nanofillers, followed by etching PEO with water. Such porous PVDF composites have a very low percolation threshold (0.035 wt.%) of carbon nanostructures (i.e., branched carbon nanotubes) thanks to the selective distribution of conductive fillers in the pore wall after etching. At the same time, the pore size and porosity of the porous PVDF composites can be tuned by the molecular weight (Mw) and blending ratios of two polymers, leading to the kinetically-tailorable blend morphology for tunable mechanical and electrical properties. The as-fabricated porous PVDF composites with a good combination of mechanical properties and electrical conductivities, which can be used as pressure sensors toward wide-range (0-1 MPa) dynamic and static pressure sensing. Such pressure sensors demonstrate potential applications in detecting the degree of finger bending, distinguishing the walking and running, and monitoring a series of technical movements in playing soccer, i.e., static and dynamic exercises.