Accurate Contour Error Estimation-based robust contour control for dual-linear-motor-driven gantry stages

This article presents a novel adaptive contour control scheme for dual-linear-motors-driven gantry stages (DLMDGSs) with time-varying model parameters and disturbances, aiming to realize high-precision contour control. Specifically, a novel adaptive contour controller based on a coupled model is proposed, incorporating powerful projection adaption laws, to achieve the synchronization of multi-axis motors, regression of adaptive parameters, and high-precision contour performance. Additionally, a contour error estimation (CEE) method with four-order convergence rate is designed to ensure estimation accuracy, enhance estimation robustness, and reduce estimation time. Moreover, considering the periodicity of common control contour tasks, an iterative learning control (ILC) reference trajectory compensation structure is adopted to further improve the contour control effect. Finally, the stability and convergence of the closed-loop system are rigorously proven, and comparative experiments are conducted on a DLMDGS platform to demonstrate the superiority of the proposed control strategy.