Study on the mechanical and thermal properties of aramid fibre reinforced with sawdust particulates in an epoxy matrix composite: a novel material for structural applications

Abstract This study investigates the development and characterization of a novel composite material for structural applications, aiming to address the growing demand for lightweight, durable and versatile materials. The composite integrates aramid fibre reinforced with sawdust particulates within an epoxy matrix. Methodologically, the composite was fabricated using a hand layup process, ensuring even distribution and strong adhesion between components. Mechanical testing revealed significant enhancements in tensile strength (up to 135.29 MPa) and flexural strength (up to 136.92 MPa) with the inclusion of sawdust particulates, optimizing stress distribution and impact resistance. Hardness was also improved, peaking at a Rockwell hardness number of 94. Thermal analysis demonstrated moderate thermal conductivity (1.92 W mK −1 ) and a high heat deflection temperature (109 °C), indicating excellent thermal stability. SEM provided insights into the composite's microstructure, confirming uniform sawdust distribution and robust fibre–matrix adhesion. These findings underscore the potential of this composite for lightweight, durable and thermally stable structural applications. © 2024 Society of Chemical Industry.