High-accuracy 3D surface measurement using hybrid multi-frequency composite-pattern temporal phase unwrapping

Multi-frequency temporal phase unwrapping (TPU) has been extensively used in phase-shifting profilometry (PSP) for the high-accuracy measurement of objects with surface discontinuities and isolated objects. However, a large number of fringe patterns are commonly required. To reduce the number of required patterns, a new hybrid multi-frequency composite-pattern TPU method was developed using fewer patterns than conventional TPU. The new method combines a unit-frequency ramp pattern with three low-frequency phase-shifted fringe patterns to form three composite patterns. These composite patterns are used together with three high-frequency phase-shifted fringe patterns to generate a high-accuracy phase map. The optimal high frequency to achieve high measurement accuracy and reliable phase unwrapping is determined by analyzing the effect of temporal intensity noise on phase error. Experimental results demonstrated that new grayscale hybrid and color hybrid multi-frequency composite-pattern TPU methods can achieve a high-accuracy measurement using only six and three images, respectively.