From lab to application: Cultivating limnetic microalgae in seawater coupled with wastewater for biodiesel production on a pilot scale

The technology of cultivating salt-tolerant limnetic microalgae in seawater reduces the freshwater demand and costs of biodiesel production. However, all current trials still occur on the bench scale, and efforts for pilot-scale operation are urgently needed. This study firstly optimised the diameter of the photobioreactors (PBRs) to 0.2 m, as the single module to produce lipid-rich Golenkinia sp. SDEC-16 because of the better algal growth and light attenuation in the PBRs, and then established a 1000 L algal cultivation system. In a medium of seawater supplemented with monosodium glutamate wastewater at a ratio of 1:1000 (S-MSGW), the biomass productivity was 0.26 g/L/d, which was approaching the 0.30 g/L/d obtained in BG11, and the lipid productivity (98.99 mg/L/d) was doubled in comparison to growth in BG11. C16-C18 accounted for more than 98% of the total fatty acid in S-MSGW, and the biodiesel properties also met the biodiesel standards. The input cost of the biodiesel in this pilot-scale system was estimated to be 2.2 $/kg. When considering the carbon reduction and diversified application of the biomass, Golenkinia sp. would annually capture 186.77 kg/m3 PBR of CO2, and yield an output-to-input ratio (OIR) of 3.4 in S-MSGW, higher than the 2.8 in BG11.