Thermal effect of the stack in a bipolar membrane electrodialysis: Mechanism, risk, size effect and salt effect

Thermal effect inevitably occurred in a bipolar membrane electrodialysis (BMED) stack impacts its energy efficiency and potentially damages non-metallic components. Up to now, thermal mechanism and impacts within a BMED stack remain incompletely understood. Thus, thermal mechanism and impacts within the stack were investigated using the validated equivalent circuit model of a BMED system. Its results revealed that currents/Joule effect in the main circuit were dominant compared to those in the external circuit. The proportion of Joule heat in the main circuit exceeds 99.00 %, while that in the external circuit was less than 1.00 %. Joule heat generated in the outermost slot of the maximum conductivity compartment was obvious, while that in any position of the main circuit within the minimum conductivity compartment was also significant. Thermal impacts of non-metallic components were affected by the heat transfer of solution thermal effect. Besides, these effects which included current distribution, Joule effect, and thermal risk, were mainly affected by the size of the element at spacer, and the conductance provided by the salt and its products. Larger size of slots/ducts at spacer reduced the heat transfer efficiency at their location, while that of main channel enhanced the heat transfer efficiency between membranes and solution. Low conductivity salts and corresponding products pose a greater thermal risk for BMED stack. Meanwhile, these effects would be aggravated from the lab- to large-scale BMED stack. These findings can enhance the comprehension of the involved processes for optimizing BMED technique, thereby accelerating its development.