Microstructure and properties of multi-layer laser cladding Cu-10Pb-10Sn anti-friction coating

The preliminary experimental results show that the laser cladding technology can produce a well-formed single-layer lead bronze cladding layer with a thickness of 250 μm. The ideal process parameters of the single-layer laser cladding test were selected to study the multi-layer cladding, and the microstructure and properties of the multi-layer cladding were evaluated. The results show that, the multi-layer cladding is composed of α-Cu, Cu41Sn11, Cu5.6 Sn, Pb, and SnO2 phases. There are fine equiaxed crystals at the top of the cladding layer while columnar crystals growing perpendicular to the fusion line at the bottom. The maximum hardness of cladding layer is 248.2 HV near the bottom fusion line. The wear mechanism of multi-layer cladding layer combines abrasive wear and adhesive wear, with wear weight loss and average friction coefficient of 0.0025 g and 0.1161, respectively. The average shear strength between the substrate and the cladding layer is 129 MPa, the shear fracture mode is ductile fracture. Compared with single-layer cladding, the anti-friction performance of multi-layer cladding is significantly improved.