Multi-hollow polymer microspheres with enclosed surfaces and compartmentalized voids prepared by seeded swelling polymerization method

Multi-hollow particles have drawn extensive research interest due to their high specific areas and abundant inner voids, whereas their convenient synthesis still remains challenging. In this paper, we report a simple and convenient method based on seeded swelling polymerization to prepare the multi-hollow microspheres with enclosed surfaces and compartmentalized voids using monodisperse poly (styrene-co-sodium 4-vinylbenzenesulfonate) microspheres as seed particles. A formation mechanism of the multi-hollow structure was proposed involving the processes of water absorption, coalescence and stabilization of water domains, immobilization of multi-hollow structure, and coverage of surface dimples. The influencing parameters on the morphology of the microspheres, including weight ratio of sodium 4-vinylbenzenesulfonate to styrene in the seed particles, dosage of the swelling monomer and the crosslinking agent were systematically investigated. The internal structure of the resultant microspheres could be tuned from solid to multi-hollow by controlling over these parameters. Multi-hollow microspheres with compartmentalized chambers, smooth surfaces and narrow size distributions were obtained as a result.