Selective laser melting of GH3536 superalloy: microstructure, mechanical properties, and hydrocyclone manufacturing

The effect of scanning strategy on the microstructure and properties of GH3536 Ni-based superalloy prepared by Laser Powder Bed Fusion was investigated, for the purpose of building high quality hydrocyclone part. The results show that the strength of Z67° (a zone with 67° hatch angle strategy) specimen is the highest among the four scanning strategies (0°, 67°, 90°and Z67°), with yield strength and tensile strength of 681 MPa and 837 MPa, respectively. Selective orientation of crystals occurs during the forming process because the longitudinal section of the specimen exhibits a high texture strength in (001). As the stretching proceeds, the plastic deformation mechanism of the specimen gradually changes from slip to twin-dominated, a substantial amount of twinning is observed in the region where the deformation of the specimen reaches 80%. The additive manufacturing simulation suite: Ansys Additive is used to simulate the stress and deformation of the part during the process, and the displacement results are consistent with the experimental phenomena. According to the simulation results, the structure design is optimized and the surface quality of the part is improved. The results show that the support of the part is more reasonable when the overhang angle is 45°.