Optimized magnetic properties of a Terfenol-D alloy in an extended temperature range using a high magnetic field

Abstract Tb–Dy–Fe alloys are among the most suitable magnetostrictive materials for high-power transducers. Optimizing magnetic properties in an extended temperature range could ensure the stable operation of transducers. In this work, a high magnetic field is applied to the directional solidification of Tb–Dy–Fe alloys. We study the microstructure, crystallographic orientation, magnetic susceptibility, crystal structure, and magnetic domain of samples. When the content and alignment of the magnetic phase along with crystallographic orientation remain basically invariant, the magnetic susceptibility of samples increases with the magnetic flux density of the high magnetic field throughout the temperature range from 273 K to Curie temperature ( T C ). At 4 T, the maximum magnetic susceptibility is increased by ∼ 40% compared with the sample without a high magnetic field applied, and the advantage is maintained in the range ∼ 300 K. Analysis shows that the enhancement of magnetic susceptibility is not due to the change in crystal structure, as commonly believed, but to the highly ordered alignment of magnetic domains. This research provides a new method for improving the temperature properties of magnetic materials using a high magnetic field.