Microencapsulated phase change material with chitin nanocrystals stabilized Pickering emulsion for thermal energy storage

The leakage during the phase change process and low thermal conductivity of PCMs limit their application area. In this study, Pickering emulsion stabilized with chitin nanocrystals (ChNCs) was used to prepare paraffin wax (PW) microcapsules by forming a dense melamine-formaldehyde resin shell on the surface of droplets. The PW microcapsules were then loaded into the metal foam to endow high thermal conductivity to the composite. The PW emulsions could be formed at low concentrations of ChNCs (0.3 wt%), and the PW microcapsules exhibits a favorable thermal cycling stability and a satisfactory latent heat-storage capacity over 170 J/g. Most importantly, the encapsulation of the polymer shell not only endows the microcapsules with high encapsulation efficiency of 98.8 %, non-leakage properties under prolonged high temperature conditions, but also with high flame retardancy. In addition, the composite of PW microcapsules/copper foam shows satisfactory performance in terms of thermal conductivity, thermal storage capacity and thermal reliability, which can be used for effective temperature regulation of heat generating materials. This study provides new design strategy of natural and sustainable nanomaterials stabilized PCMs, which shows promising application in the field of energy management and thermal equipment temperature regulation.