Influence of magnetic casting on the permeability and anti‐fouling properties of a novel iron oxide/alumina/polysulfone mixed matrix membrane

Abstract Novel mixed matrix membranes (MMMs) were fabricated using Fe 3 O 4 , and Al 2 O 3 nanoparticles (NPs) were added to the polysulfone (PSf) and N‐methylpyrrolidone (NMP) solution. The nanocomposite membranes were fabricated using the NIPS (non‐solvent induced phase separation) method. In order to create preferential permeation pathways for water across the MMMs, membrane formation is accomplished with an external magnetic field. Using magnetic casting cause the targeted placement of NPs in the best location and orientation. The performance of the prepared membranes was examined in terms of pure water flux and fouling parameters. Magnetic casting considerably increased pure water flux and decreased the total resistance of the optimum mixed matrix membrane, which contains 0.2% wt. of Fe 3 O 4 NPs to 1175 L/m 2 h and 13.4 * 10 11 (m −1 ), respectively. This is explained by the ordering of magnetic nanoparticles on the membrane sub‐layer cast under the magnetic field of 500 mT, which changed the sub‐layer structure. Less rough membrane surface of the mixed matrix membranes offered preferable anti‐fouling properties against fouling by BSA proteins. The characterization of fabricated membranes was carried out using field emission scanning electron microscopy (FESEM), atomic force microscopy (AFM), energy dispersive X‐ray (EDX), and water contact angle measurement methods.