Effect of Slit Channel Width of a Shim Embedded in Slot-Die Head on High-Density Stripe Coating for OLEDs

With an attempt to achieve high-density fine organic stripes for potential applications in solution-processable organic light-emitting diodes (OLEDs), we have performed slot-die coatings using a shim with slit channels in various shapes (rectangular-shaped narrow, rectangular-shaped wide, and reversely tapered channels) in the presence of narrow µ-tips. Based on hydraulic-electric circuit analogy, we have analyzed the fluid dynamics of an aqueous poly (3,4-ethylenedioxythiophene): poly (4-styrenesulfonate) (PEDOT:PSS). It is observed that the coating speed can be increased and the stripe width can be reduced using a shim with rectangular-shaped wide slit channels. It is attributed that the hydraulic resistance is decreased and thus more fluid can reach a substrate through µ-tips. This behavior is consistent with the simulation result of the equivalent electrical circuit with a DC voltage source representing a pressure source. Using the shim with 150-µm-wide slit channels, we have successfully fabricated 200 PEDOT:PSS stripes within the effective coating width (150 mm) and 160 OLED stripes (34 stripes per inch) with the luminance of 325 cd/m2 at 5 V.