An Imbalance Modified Deep Neural Network With Dynamical Incremental Learning for Chemical Fault Diagnosis

In this paper, a data-driven fault diagnosis model dealing with chemical imbalanced data streams is investigated. Different faults occur with varied frequencies by continuous arrival in chemical plants, while this issue has been hardly addressed in developing a diagnosis model. A novel incremental imbalance modified deep neural network (incremental-IMDNN) is proposed to promote the fault diagnosis to the imbalanced data stream. The first step in designing the incremental-IMDNN is the employment of an imbalance modified method combined with active learning for the extraction and generation of the most valuable information keeping in view the model feedback. DNN is utilized as a basic diagnosis model to excavate potential information. Then for the continuous arrival of new fault modes, DNN is promoted in an incremental hierarchical way. Unlike the traditional model that trained on a static snapshot of data, this model inherits the existing knowledge and hierarchically expands the diagnosis model by the similarity of faults. Similar faults that are judged by fuzzy clustering merge into a superclass, and every submodel shares the same architecture that is prevalent in previous research, which can be trained in parallel. We validate the performance of the proposed method in a Tennessee Eastman (TE) dataset, and the simulation results indicate that the proposed incremental-IM-DNN is better than the existing methods and possesses significant robustness and adaptability in chemical fault diagnosis.