Synthesis and characterization of chitosan-copper nanocomposites and their catalytic properties for 4-nitrophenol reduction

Biopolymer-based copper nanoparticles (CuNPs) have become an area of significant interest due to their wide-ranging applications in a variety of fields. However, there remains a challenge in tailoring their morphologies and improving their properties. In this study, CuNPs were synthesized via wet chemical reduction using sodium hypophosphite monohydrate (NaH2PO2·H2O), l-ascorbic acid and chitosan. The effect of different synthesis conditions, including reaction pH, temperature, time, concentration of NaH2PO2·H2O, l-ascorbic acid and chitosan, as well as the deacetylation degree (DD) of chitosan, on the synthesis of CuNPs was investigated. The synthesized CuNPs were characterized by various analytical techniques. The catalytic properties of synthesized CuNPs were investigated for the reduction of 4-nitrophenol (4-NP) in the presence of sodium borohydride. The synthesis-morphology-catalytic activity relationship of CuNPs was discussed. The results suggested that the morphology of CuNPs could be adjusted by controlling the synthesis conditions. Chitosan DD significantly impacts the morphology of the synthesized CuNPs. As the chitosan DD decreased from 91.8 % to 52.3 %, the average particle size of synthesized CuNPs decreased from 43.9 ± 10.6 to 17.7 ± 5.9 nm and the shape changed from anisotropy to near-sphere. CuNPs synthesized using low DD (53.2 %) chitosan (CuNPs-N3) demonstrated the highest 4-NP conversion rate of 99.1 % and reaction rate constant of 0.3540 min−1. CuNPs-N3 was thermodynamically and kinetically more feasible than CuNPs synthesized with high DD chitosan. These findings provide important insights for further designing and developing hierarchical nanostructured CuNPs catalysts for broader applications.