Facile fabrication of polymeric-inorganic hybrid coated membrane with super-hydrophilic and underwater super-oleophobic properties for highly efficient crude oil-in-water emulsion separation

The oily wastewater is a huge wastewater stream that can potentially serve as an enormous potential source of clean water for water reuse applications such as groundwater recharge or irrigation. Keeping the huge potential of cleaning oily wastewater, we have developed an amino-functionalized nickel oxide nanoparticles coated inorganic-polymeric hybrid membrane with superhydrophilic and underwater superoleophobic properties for excellent crude oil in oil-in-water (O/W) emulsion separation potential using a cross-flow filtration system. The use of ceramic alumina (Al2O3) support offers increased chemical, thermal, and mechanical stability while nickel oxide (NiO) decoration equips the membrane with special surface wettability to avoid membrane fouling. Moreover, the amino-functionalized NiO-coated polyamide network (F-NiO/PA) offers an active layer dense enough to separate the oil from water when the surfactant-stabilized crude oil-in-water emulsion was used as feed during separation experiments. Hence fabricated F-NiO/PA@Alumina membrane was studied by using different membrane characterization techniques to explore the features and understand the structure of F-NiO/PA@Alumina membrane. The F-NiO/PA@Alumina membrane possessed a superhydrophilic (water contact angle; θW, A = 0o) and underwater superoleophobic (oil contact angle; θO, W = 161o) surface wettability which is an ideal feature required for O/W emulsion separation. The F-NiO/PA@Alumina membrane demonstrated a high O/W emulsion separation efficiency of >99% even with crude oil concentrations as high as 200 ppm using a cross-flow filtration system. The stability test of the separation performance of the F-NiO/PA@Alumina membrane also revealed a separation performance of >99% for the duration of the test using a cross-flow filtration system.