Patient-specific femoral implant design using metamaterials for improving load transfer at proximal-lateral region of the femur

Loading configuration of hip joint creates resultant bending effect on femoral implants. So, the lateral side of femoral implant which is under tension retracts from peri‑implant bone due to positive Poisson's ratio. This retraction of implant leads to load shielding and gap opening in proximal-lateral region, thereby allowing entry of wear particle to implant-bone interface. Retraction of femoral implant can be avoided by introducing auxetic metamaterial to the retracting side. This allows the implant to push peri‑implant bone under tensile condition by virtue of their auxetic (negative Poisson's ratio) nature. To develop such implants, a patient-specific conventional solid implant was first designed based on computed-tomography scan of a patient's femur. Two types of metamaterials (2D: type-1) and (3D: type-2) were employed to design femoral meta-implants. Type-1 and type-2 meta-implants were fabricated using metallic 3D printing method and mechanical compression testing was conducted. Three finite element (FE) models of the femur implanted with solid implant, type-1 meta-implant and type-2 meta-implant were developed and analysed under compression loading. Significant correlation (R2 = 0.9821 and R2 = 0.9977) was found between the experimental and FE predicted strains of the two meta-implants. In proximal-lateral region of the femur, an increase of 7.1% and 44.1% von-Mises strain was observed when implanted with type-1 and type-2 meta-implant over the solid implant. In this region, bone remodelling analysis revealed 2.5% bone resorption in case of solid implant. While bone apposition of 0.5% and 7.7% was observed in case of type-1 and type-2 meta-implants, respectively. The results of this study indicates that concept of introduction of metamaterial to the lateral side of femoral implant can prove to provide higher osseointegration-friendly environment in the proximal-lateral region of femur.