Understanding hot deformation behavior and microstructural evolution in a novel Fe50(CoCrMnNi)50 medium entropy alloy

This study investigates the hot deformation behavior and microstructural evolution of a novel medium entropy alloy subjected to low strain rates and temperatures ranging from 650°C to 850°C. The alloy was subjected to hot compression testing under various conditions to observe its response. At all deformation condition, discontinous dynamic recrystallization was the main restoratory mechanism. After full recrystallization, grain sizes ranged from 1 to 5 μm, accompanied by an average hardness of 250 HV. The flow curves demonstrated a typical three-stage work hardening behavior across all deformation conditions, indicative of dynamic recrystallization. It is found that the deformation activation energy (Q) exhibited a negative slope with increasing strain, with an average value of Q = 267.7 kJ/mol. Zener-Hollomon parameter was determined from the experimental results and effectively used to simulate deformation, demonstrating good agreement with experimental findings. Remarkably, following the initial cycle of recrystallization, the deformation process shifted towards grain boundary sliding instead of secondary recrystallization, displaying characteristics reminiscent of superplastic behavior. Further analysis revealed a high strain rate sensitivity (m > 0.3) at 750°C and 850°C, with grain sizes lower than anticipated values. In summary, this study provides a comprehensive understanding of the hot deformation behavior and microstructural evolution in the Fe50-(CoCrMnNi)50 alloy. The findings shed light on dynamic recrystallization, deformation activation energy, and the unexpected shift to grain boundary sliding. These insights are valuable for advancing the knowledge of medium entropy alloys and their potential applications in various industries.