Production of jet fuel range hydrocarbons using a magnetic Ni–Fe/SAPO-11 catalyst for solvent-free hydrodeoxygenation of jatropha oil

A novel, multifunctional Nix–Fe/SAPO-11 catalyst was synthesized and characterized, and its activity was evaluated for the solvent-free hydrodeoxygenation of jatropha oil. The catalyst has a spherical structure and moderate acid strength, and exhibited excellent cyclization and deoxidation activity. The inclusion of iron facilitated the dispersion of active components. Consequently, the iron-nickel alloy particle size remained small, resulting in an optimal distribution of the product. The composition of the products is linear alkanes (59.83%), isoparaffins (4.16%), aromatics (8.41%), and naphthenes (12.03%), where jet fuel components are relatively high, accounting for 55.04% of C8–C16 hydrocarbons. Interestingly, the iron present in the catalyst allowed the use of an external magnetic field for the rapid separation and recycling of the catalyst. Despite multiple uses, the recycled catalyst maintained high activity following five cycles, with hydrocarbon content consistently above 85%. The synergic effect of the metallic and acid sites of the catalyst, let to realize one-pot hydrodeoxygenation, isomerization, aromatization, and cracking of substrate forming bio-jet fuel range hydrocarbons.