Analysis of the Porous Architecture and Properties of Anisotropic Nanocellulose Foams: A Novel Approach to Assess the Quality of Cellulose Nanofibrils (CNFs)

Cellulose nanofibrils (CNFs) are a unique nanomaterial because of their abundant, renewable, and biocompatible origin. Compared with synthetic nanoparticles, CNFs are commonly produced from cellulose fibers (e.g., wood pulp) by repetitive high-shear mechanical disintegration. Yet, this process is still highly demanding in energy and costly, slowing down the large-scale production and commercialization of CNFs. Reducing the energy consumption during fibers fibrillation without using any chemical or enzymatic pretreatments while sustaining the CNF quality is challenging. Here, we show that the anisotropic properties of the CNF foams are directly connected to the degree of nanofibrillation of the cellulose fibers. CNFs were produced from wood pulps using a grinder at increasing specific energy consumptions. The anisotropic CNF foams were made by directional ice templating. The porous architecture, the compressive behavior of the foams, and the CNF alignment in the foam cell walls were correlated to the degree of fibrillation. A particular value of specific energy consumption was identified with respect to the highest obtained foam properties and CNF alignment. This value indicated that the optimal degree of fibrillation, and thus CNF quality, was achieved for the studied cellulose pulp. Our approach is a straightforward tool to evaluate the CNF quality and a promising method for the benchmarking of different CNF grades.