Structural and property regulation of double ceramic phase–reinforced AlCoCrFeNiTiZr–based high entropy alloy coatings by pulsed–wave lasers

In-situ synthesis ZrC and TiC reinforced AlCoCrFeNiTiZr–based high entropy alloy (HEA) coatings were successfully synthesized on R60702 using pulsed–laser cladding. The effects of pulse frequency (5, 50, 500, and 5000 Hz) on microstructure evolution, microhardness, wear resistance, and corrosion resistance were investigated. The results demonstrate that the HEA coatings consists of phases including BCC, HCP, and metal carbides (MC). The phase composition and proportion are influenced by changes in pulse frequency. At pulse frequencies of 5 and 50 Hz, the predominant MC phase is ZrC. As the pulse frequency increases, it transitions to a coexistence of ZrC + TiC before ultimately becoming predominantly TiC. Concurrently, the size of the ceramic phase and the proportion of the HCP phase initially decrease, then increase. A pulse frequency of 500 Hz yields optimizations in microhardness, wear resistance, and corrosion resistance. The favorable mechanical properties are attributed to the synergistic effect of solid solution strengthening, fine crystal strengthening, and ceramic phase strengthening. The optimal corrosion resistance is due to the formation of a stable passivation film while local corrosion and galvanic corrosion are weakened.