A bearing remaining life prediction method under variable operating conditions based on cross-transformer fusioning segmented data cleaning

Bearing remaining useful life (RUL) prediction research based on deep learning mostly emphasizes model performance and effective feature vectors, overlooking different densities of outlier distributions in vibration signals at varying degradation stages. Moreover, forecasting models focus on capturing cross-time dependencies, ignoring the dependencies between different variables. To solve these problems, this paper proposes an unsupervised segmented data cleaning algorithm and a RUL prediction framework adaptable to variable operating conditions. The method consists of four steps: (1) Multi-domain feature extraction and selection establish a feature vector space reflecting degradation trends. (2) Segmented data cleaning divides degradation stages, using different penalty factors for outlier cleaning. (3) Cleaned vibration signals undergo a second round of multidomain feature engineering and degradation-stage division. (4) A two-stage Cross-Transformer model is used for RUL prediction. The method proposed has been validated on the prognostics and health management (PHM) bearing degradation dataset. In the constant condition prediction task, the root mean square error (RMSE) and mean absolute error (MAE) were improved to 1.88 and 5.78, respectively. In the variable condition prediction task, the proposed method outperformed existing methods, with an improvement of 59.10% in RMSE, demonstrating strong generalization performance and practical application value.