Using electrical resistance tomography and computational fluid dynamics modeling to study the formation of cavern in the mixing of pseudoplastic fluids possessing yield stress

Electrical resistance tomography (ERT) provides a non-intrusive technique to examine, in three dimensions, the homogeneity and flow pattern inside the mixing tank. In this study, a 4-plane 16-sensor ring ERT system was employed to study the shape and the size of cavern generated around a radial-flow Scaba 6SRGT impeller in the mixing of xanthan gum solution, which is a pseudoplastic fluid possessing yield stress. The size of cavern measured using ERT was in good agreement with that calculated using Elson's model (cylindrical model). The 3D flow field generated by the impeller in the agitation of xanthan gum was also simulated using the commercial computational fluid dynamics (CFD) package (Fluent). The CFD model provided useful information regarding the impeller pumping capacity, flow pattern, and the formation of cavern around the impeller. CFD results showed good agreement with the experimental data and theory.