Disperse dyes, temperature and yarn parametre's effect on microfibre shedding of polyester spun yarn

The yarn dyeing factories discharge liquid waste laden with a variety of hazardous substances, including microplastic fibre (MPFs), which are found in aquatic ecosystems. During dyeing, MPF shedding factors were determined in this study. Shedding factors were determined at six polyester yarn dyeing factories to assess MPF release for (1) dark and (2) light shading. Three dyeing processes were considered including normal, carrier and high temperature. Sawdust-based activated carbon was utilized to decolourize dye wastewater. Flocculation and clarification were done without a flotation process to obtain low-density MPF. A hot needle test was applied to visual identification under an optical microscope and quantification was done by filtering, weighting and count of the yarn. A maximum of 0.00399 % weight loss (wt.) was found for dark shade in the high-temperature dyeing process and 0.00392 % (light) was found in carrier dyeing to dye a coarser yarn. In contrast, 0.4562 mg L-1 fibre particles (≤ 0.225 mm) shedding in normal dyeing, for a light shade, was observed to a fine yarn where a minimum of 0.00138 % wt. was found. Shorter fibre length, higher denier, and courser yarn were associated with the greatest MPF discharge at high-temperature dyeing for a dark shade. The usual effluent treatment plant (ETP) of the textile industry can remove only 75.52 % MPFs of wastewater. Shedding of MPF during dyeing is remarkably higher than the domestic wash cycle of garments. Wastewater of textiles containing MPFs would appear as a regular and extensive initial source of MP emissions, which can damage the ecological system.