Deep operator learning-based surrogate models with uncertainty quantification for optimizing internal cooling channel rib profiles

This paper focuses on designing surrogate models that have uncertainty quantification capabilities to effectively improve the thermal performance of rib-turbulated internal cooling channels. To construct the surrogate, we use the deep operator network (DeepONet) framework, a novel class of neural networks designed to approximate mappings between infinite-dimensional spaces using relatively small datasets. The proposed DeepONet takes an arbitrary rib geometry as input and outputs continuous detailed pressure and heat transfer distributions around the profiled ribs. The datasets needed to train and test the proposed DeepONet framework were obtained by simulating a 2D rib-roughened internal cooling channel. To accomplish this, we continuously modified the input rib geometry by adjusting the control points according to a simple random distribution with constraints, rather than following a predefined path or sampling method. The studied channel has a hydraulic diameter, Dh, of 66.7 mm, and a length-to-hydraulic diameter ratio, L/Dh, of 10. The ratio of rib center height to hydraulic diameter (e/Dh), which was not changed during the rib profile update, was maintained at a constant value of 0.048. The ribs were placed in the channel with a pitch-to-height ratio (P/e) of 10. In addition, we provide the proposed surrogates with effective uncertainty quantification capabilities. This is achieved by converting the DeepONet framework into a Bayesian DeepONet (B-DeepONet). B-DeepONet samples from the posterior distribution of DeepONet parameters using the novel framework of stochastic gradient replica-exchange MCMC. Finally, we demonstrate the performance of the proposed DeepONet-based surrogate models with uncertainty quantification by incorporating them into a constrained, gradient-free optimization problem that enhances the thermal performance of the rib-turbulated internal cooling channel.