Mechanism of solute hardening and dislocation debris-mediated ductilization in Nb-Si alloy

Niobium (Nb) is sensitive to even minute quantities of silicon (Si) solutes, which are known to induce pronounced hardening. However, the underlying mechanism for hardening remains elusive since the effect of Si solutes on dislocation behavior is unclear. Here, using tensile testing, in-situ microscopy and nanomechanical testing, the behavior of dislocations in dilute Nb-Si alloys, containing from 0 at.% to 0.8 at.% Si, is investigated. We show that the hardness, strength and strain hardening rate increase from two to four times, while the uniform elongation in tension only reduces 50% as the Si content increases. Dislocations evolve from complex entangled patterns in Nb to parallel long-straight screw dislocation-dominated structures in Nb-Si alloys. In-situ indentation reveals that the origins of the marked hardening in Nb-Si alloy are the reduction of dislocation mobility and cross-slip propensity. Large densities of dislocation debris-superjogs and loops introduced throughout the sample during warm rolling and annealing are found to provide active internal dislocation sources, which explain the minimal ductility loss seen in these Nb-Si alloys. These findings can help guide the alloy design of high-performance refractory materials for extreme temperature applications.