Molecularly defined approach for preparation of ultrasmall Pt-Sn species for efficient dehydrogenation of propane to propene

Owing to propane availability in shale gas and the growing demand for propene, non-oxidative dehydrogenation of this alkane has attracted much attention. Although, catalysts with supported PtSn species are applied on the large scale, a further increase in their activity without loss in propene selectivity at low Pt content would certainly improve process economy. Herein, we introduce a molecularly defined strategy for controlling catalyst activity through anchoring of Pt atoms on isolated Sn4+ firmly confined in the framework of hexagonal mesoporous silica. In addition to the dispersion of Pt species, the presence of Sn4+ in close contact with Pt is essential for increasing the rate of propane dehydrogenation through enhancing H2 desorption, which is the rate-limiting step. As the anchored Pt atoms/sub nanoclusters do not sinter under reducing conditions, the developed catalysts show high on-stream stability and propene selectivity of above 99 % under industrially relevant conditions.