Use of Polysulfone in Controlled-Release NPK Fertilizer Formulations

Encapsulation of fertilizers in polymeric coatings is a method used to reduce fertilizer losses and to minimize environmental pollution. Polysulfone was used for a coating preparation for soluble NPK granular fertilizer in controlled-release fertilizer formulations. The coatings were formed by the phase inversion technique (wet method). The influence of the polymer concentration in the film-forming solution on the physical properties of the coatings was examined. The coating structure controls the diffusion of the elements from the interior of the fertilizer granule. It was experimentally confirmed that the use of polysulfone as a coating for a soluble fertilizer decreases the release rate of components. Moreover, the release rate of nutrients from coated granules decreases with the decrease of the coating porosity. In the case of coating with 38.5% porosity, prepared from 13.5% polymer solution after 5 h of test, 100% of NH(4)(+) was released, whereas only 19.0% of NH(4)(+) was released after 5 h for the coating with 11% porosity. In addition, coating of fertilizers leads to improvement of handling properties, and the crushing strength of all coated fertilizers was an average 40% higher than that for uncoated NPK fertilizer.