Stable super-hydrophobic and comfort PDMS-coated polyester fabric

Abstract Super-hydrophobic fabrics have shown great potential during the last decade owing to their novel functions and enormous potential for diver’s applications. Surface textures and low surface energy coatings are the keys to high water repellency. However, the toxicity of nanomaterials, long perfluorinated side-chain polymers, and the fragile of micro/nano-texture lead to the super-hydrophobic surfaces are confined to small-scale uses. Thus, in this article, a stable polydimethylsiloxane (PDMS)-coated super-hydrophobic poly(ethylene terephthalate) (PET) fabric (PDMS- g -PET) is manufactured via dip-plasma crosslinking without changing the wearing comfort. Benefiting from the special wrinkled structure of PDMS film, the coating is durable enough against physical abrasion and repeated washing damage, which is suffered from 100 cycles of washing or 500 abrasion cycles, and the water contact angle is still above 150°. This study promotes the way for the development of environmentally friendly, safe, and cost-efficient for designing durable superhydrophobic coatings for various practical applications.