CURER: A Lightweight Cable-Driven Compliant Upper Limb Rehabilitation Exoskeleton Robot

Upper limb exoskeletons show promise for improving functionalities required for stroke patients. Despite recent progress, most of current upper limb rehabilitation devices are still bulky, heavy, and less compliant to be applied. This article presents a cable-driven compliant upper limb rehabilitation exoskeleton robot (CURER) with a lightweight frame and comfortable human–robot interaction. A modular series elastic actuator (SEA) was designed to provide controlled torque for each active robotic joint, and Bowden cables were applied to transfer controlled torque to distal joints. A six-bar double parallelogram mechanism was designed to implement 3 active degrees of freedom (DOFs) of a shoulder. An actuated elbow with 1 DOF and a wrist with a passive DOF were also developed for CURER. The anthropomorphic shoulder, elbow, and wrist joints can minimize misalignment between human upper limbs and the robot. The length of anthropomorphic arm was adjustable for a wide range of users. It can apply up to a 33 N·m torque in shoulder flexion/extension, abduction/adduction, intra/extra rotation, and elbow flexion/extension, with a range of 7.6–8.0 Hz position bandwidth in each actuation. CURER has a large range of motion and can provide accurate torque control for stroke patients’ requirements. Besides, a comprehensive rehabilitation strategy including robot-in-charge mode and human-in-charge mode was developed for different recovery stages. Experiments carried out on CURER actuation units demonstrated good position and impedance control performance. Finally, a virtual reality training system was developed to assist the subjects to accomplish upper limb rehabilitation efficiently.