Assessing the potential and limitations of membrane-based technologies for the treatment of oilfield produced water

In this study, the recent advances in standalone membrane technologies were investigated for produced water treatment and reclamation. The effect of operating parameters (i.e. temperature, flow rate, velocity, and pH) on membrane fouling were studied in detail. Results showed that microfiltration suffered severe fouling from suspended particles and flux deterioration reacheed 90 % in less than 1 h. Ultrafiltration showed enhanced removal of oil up to 95 % however, membrane hydrophilicity needs to be increased and the suspended particulates should be minimized to sustain operation. Nanofiltration was more prone to fouling with maximum oil removal 99 % and removal of 10 % to 20 % of dissolved solids. Reverse osmosis (RO) performance decreased rapidly against mild salts and oil concentrations in the range of 2000 ppm salts and 150 ppm crude oil and was therefore not suitable for standalone. Developed technologies such as membrane distillation (MD) and forward osmosis (FO) showed remarkable operation stability against high concentrations of oil and salts (1000 ppm crude oil and up to 150,000 ppm of salts). Hybridization of nanofiltration or RO with MD or FO processes showed promising results in pilot tests.