Thermo-thickening/amphoteric polymer nanocomposite incorporating vinyl-functionalized nano-silica as a viscosifier for high-salt and ultra-high temperature water-based drilling fluids

In the relentless extraction of oil and gas from deeper reservoirs, the harsh geological conditions pose significant rheological challenges for conventional polymer viscosifiers. Hence, the spotlight has turned to the unique potential of thermo-thickening polymers to enhance drilling fluid performance. In this study, a novel polymer nanocomposite (VMS-ATA) was designed to associate thermo-thickening responses, amphoteric characteristics, and vinyl-functionalized nano-silica (VMS) as nanofillers for the formation of a thermally stable polymer nanocomposite-bentonite hybrid system. VMS-ATA was prepared via in-situ polymerization under optimal synthetic conditions, and the unique chemical structure was analyzed using various techniques such as Fourier transform spectroscopy, proton nuclear magnetic resonance, elemental analysis, thermogravimetric analysis, X-ray spectroscopy, transmission electron microscopy, and scanning electron microscopy. The study systematically investigated the enhancement of in-situ covalent bonding characteristics of VMS on the thermo-thickening behavior of VMS-ATA, while comparing it with amine-nano-silica (AMS) incorporated in a polymer composite (AMS-CGBA). TGA analysis revealed that VMS-ATA exhibits excellent thermal stability compared to AMS-CGBA, attributed to the thermally stable VMS (370 °C) compared to AMS (355 °C). Interestingly, VMS-ATA displayed relatively stable and prolonged thermo-thickening responses (100–200 °C) owed to high thermal-induced activation responses above the lower critical solution temperature (LCST) in both salt-free and saturated salt contamination. The rheological results of VMS-ATA viscosity retention at 220 °C and 20 wt% NaCl, exceeded 60 %, which is twice that of AMS-CGBA-containing fluids. As demonstrated, VMS-ATA and AMS-CGBA exhibited similar macro-interactions with rigid imidazole and caprolactam rings, but significantly differed in their micro-interactions owed to in-situ covalent binding induced by VMS compared to hydrogen bonding in AMS. This breakthrough exhibited the potential of VMS nanofillers to effectively maintain thickening response by facilitating efficient heat distribution to minimize rapid viscosity decay and revolutionize the landscape of high-salt and high-temperature (HSHT) drilling applications.