Combined use of mullite and basalt fiber to inhibit the strength decline of oil well cement stone under alternating conditions of temperature rise and fall

During the development process of heavy oil with steam huff and puff, the wellbore undergoes alternating conditions of temperature rise and fall, leading to a significant decline in the strength of the cement sheath. This work studied the inhibition effect and mechanism of the composite material composed of mullite and basalt fiber on the strength decline of cement stone (the hardened body of cement slurry) under simulated wellbore temperature alternating conditions from 80 °C to 260 °C. The pore structure distribution of cement stone was investigated by mercury intrusion porosimetry (MIP), the microstructure and phase composition of cement stone was characterized by scanning electron microscope (SEM) and energy dispersive spectrometer (EDS), together with quantitative X-ray diffraction (XRD) analysis. After 4 rounds of curing under alternating temperature conditions, the compressive strength of cement stone containing mullite and basalt fiber composite material was 28.6 MPa at 260 °C, which was only 9.2% lower than that at 80 °C. However, the compressive strength of the blank cement stone without composite materials decreased to 22.5 MPa at 260 °C, which was 20% lower than that at 80 °C. After 4 rounds of alternating temperature cured, the harmful pores of the cement stone without composite materials increase, and the xonotlite flakes and stacks together. The cement stone added with mullite has a finer pore structure after 4 rounds of alternating temperature cured because mullite reacts with portlandite to form C-A-S-H gel. The xonotlite remains fibrous, and a small amount of new phase hibschite is formed. Furthermore, basalt fiber can react with C-A-S-H gel at high temperatures, and the two phases are closely combined to further improve the high-temperature resistance of cement stone.