Theoretical analysis of the effect of weak sodium sulfate solutions on the durability of concrete

A theoretical analysis of the detrimental influence of weak sodium sulfate solutions (Na2SO4) on the durability of concrete is presented. It was conducted using a numerical model that takes into account the coupled transport of ions and liquid and the chemical equilibrium of solid phases within the (partially) saturated system. Numerous simulations were performed to investigate the influence of various parameters such as water/cement (w/c) ratio (0.45, 0.65 and 0.75), type of cement (CSA Type 10 and Type 50), sulfate concentration (0–30 mmol/l of SO4) and the gradient in relative humidity across the material. All input data related to the properties of concrete were obtained by testing well-cured laboratory mixtures. Numerical results indicate that exposure to weak sulfate solutions can result in a significant reorganization of the microstructure of concrete. The penetration of sulfate ions into the material is not only at the origin of the precipitation of sulfate-bearing phases (such as ettringite and eventually gypsum) but also results in calcium hydroxide dissolution and C–S–H decalcification. Data also clearly emphasize the fact that w/c ratio remains the key parameter that controls the durability of concrete to sulfate attack.