Wearable System Integrating Dual Piezoresistive and Photoplethysmography Sensors for Simultaneous Pulse Wave Monitoring

Wearable, flexible piezoresistive pressure sensors have garnered substantial interest due to their diverse applications in fields such as electronic skin, robotic limbs, and cardiovascular monitoring. Among these applications, arterial full pulse waveform monitoring stands out as a critical area of research. The emergence of piezoresistive pressure sensors as a prominent tool for capturing pulse waveforms has led to extensive investigations. However, the lack of a linear response while achieving high sensitivity, limited compactness of signal collection systems, and scaling issues are a few potential causes of the gap between research advances and technology market readiness. Here, we present a scalable dual piezoresistive sensor that uses two complementary resistance-changing mechanisms to balance the trade-off between linear response and high sensitivity. This synergic design enables excellent sensitivity of 8.4 kPa–1 and near linear pressure response. It boasts a fast response time of 95/145 ms for loading and unloading at a pressure of 10.1 kPa. The durability tests, encompassing nearly 5000 two-stage compression cycles, validate the reliable performance of the sensor, even after prolonged use. Leveraging these performance metrics, we developed a high-resolution and compact signal collection device capable of accurately detecting the three distinct peaks associated with the full pulse waveform, including the systolic and reflected diastolic peaks. Moreover, the signal acquisition system incorporates a photoplethysmography sensor, which, when paired with the dual piezoresistive sensor, offers new insights into localized vascular health monitoring. The unique feature of our approach is its ability to perform localized vascular monitoring using multiple sensors placed on different veins. The simultaneous detection of forward- and backward-going pulse waves at the body extremities allows for a comprehensive evaluation of localized vascular health, which is not achievable with a single sensor. Finally, the comparison of wrist pulse waveforms between the compact signal collection device and a standard sourcemeter (such as the Keithley 2460) confirmed that the wearable sensing system is on par with conventional sourcemeters in terms of capturing the typical details of the full pulse waveform (i.e., systolic peak, dicrotic notch, and diastolic peak). This validation underscores the reliability and effectiveness of the developed wearable sensing system for practical and continuous pulse waveform monitoring.