Nondestructive Testing (NDT) for Damage Detection in Concrete Elements with Externally Bonded Fiber-Reinforced Polymer

Fiber-reinforced polymer (FRP) composites offer a corrosion-resistant, lightweight, and durable alternative to traditional steel material in concrete structures. However, the lack of established inspection methods for assessing reinforced concrete elements with externally bonded FRP (EB-FRP) composites hinders industry-wide confidence in their adoption. This study addresses this gap by investigating non-destructive testing (NDT) techniques for detecting damage and defects in EB-FRP concrete elements. As such, this study first identified and categorized potential damage in EB-FRP concrete elements considering where and why they occur. The most promising NDT methods for detecting this damage were then analyzed. And lastly, experiments were carried out to assess the feasibility of the selected NDT methods for detecting these defects. The result of this study introduces infrared thermography (IR) as a proper method for identifying defects underneath the FRP system (wet lay-up). The IR was capable of highlighting defects as small as 625 mm2 (1 in.2) whether between layers (debonding) or between the substrate and FRP (delamination). It also indicates the inability of GPR to detect damage below the FRP laminates, while indicating the capability of PAU to detect concrete delamination and qualitatively identify bond damage in the FRP system. The outcome of this research can be used to provide guidance for choosing effective on-site NDT techniques, saving considerable time and cost for inspection. Importantly, this study also paves the way for further innovation in damage detection techniques addressing the current limitations.