3-D coupled electromagnetic-fluid-thermal analysis of epoxy impregnated paper converter transformer bushings

The temperature distribution is vital to the lifetime and reliability of converter transformer bushings. However, the temperature distribution of epoxy impregnated paper converter bushings under a certain current has usually been calculated through the two dimensional model, without considering the heat convection and radiation effects. In this paper, using the computational fluid dynamics (CFD) and finite element method (FEM) analysis, a 3-D electromagnetic-fluid-thermal analysis method has been proposed. With the considering of heat conduction, heat convection and radiation, the temperature distribution of the converter transformer bushing has been simulated according to the actual operating environment. The temperature and velocity distribution of the converter transformer bushing has been obtained. Moreover, the simulation results have been compared with the experimental results to verify the accuracy of the simulation method. The simulation results, especially for the inner conductor, external conductor and the epoxy impregnated paper, are very close to the experimental results and the maximum temperature difference percentage is within 10 %, which indicates the accuracy and effectiveness of the electromagnetic-fluid-thermal analysis method proposed.