Single-step propane transformation on vanadium-supported catalyst revealed by operando DRS UV–vis study

The present study investigated the influence of silica support texture on the catalytic performance of VOx/silica catalysts in the selective oxidation of propane. Two- and three-dimensional mesoporous materials, SBA-15 and MCF, were synthesized using hydrothermal methods to create different pore structures. Vanadium (approximately 5 wt%) was incorporated into the silica matrices (MCF, SBA-15) and SiO2 (used as a reference system) through impregnation. The surface composition, valence state, and reducibility of the VOx species accommodated in VOx/silica catalysts were characterized using X-ray diffraction (XRD), diffuse reflectance ultraviolet–visible spectroscopy (UV–vis DRS), temperature-programmed reduction with hydrogen (H2-TPR), X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared spectroscopy (FT-IR) techniques. The catalytic properties of the catalysts were evaluated in the propane selective oxidation conducted at 470 °C, utilizing a mixture of oxidants (N2O and O2). Propane oxidation resulted in propane conversion of 34 %, propene selectivity of 49 %, and propene oxide selectivity of 20 %, corresponding to space–time yield of propene reaching 37 gC3H6 kgcat-1·h-1and propene oxide equal to 20 gPO kgcat-1h−1. The textural properties of the support materials noticeably influenced the stability of the catalysts. The vanadium catalysts supported on three-dimensional mesocellular silica foams (MCF) demonstrated superior activity, achieving turnover frequency (TOF) values of 9.0 × 10−4 s−1 for propene and 6.67 × 10−4 s−1 for propene oxide (PO). The unique three-dimensional ultra-large pores of the MCF material facilitated the generation of significant amounts of propene oxide, along with propene, while minimizing the formation of CO, CO2, and other oxygen-bearing by-products. Operando UV–vis studies supported by two-dimensional correlation analysis (2D COS) were employed to explain the diversity in the catalytic performance of VOx/silica catalysts. It has been found that the oligomeric vanadium species are the active sites in propane oxidative dehydrogenation, whereas the monomeric forms participate in propene oxide formation. Moreover, the reduction of V5+ to V4+ and even V3+ was identified as a crucial step in the reaction. A reaction scheme has been proposed based on catalytic experiments and spectroscopic insights.