SPARK PLASMA SINTERING OF BORON CARBIDE (B4C): FROM CHARACTERISATION TO FINITE ELEMENT MODELING OF SINTERING

Boron carbide (B4C), known for its unique properties, presents challenges in reaching its full density with sintering process due to low diffusion coefficients. This study explores the application of Spark Plasma Sintering (SPS) to overcome these challenges and enhance the understanding of its impact on pure B4C ceramics. The study outlines a comprehensive methodology for developing an SPS sintering model. Starting with a summary of conducted studies, powder oxidation analysis, characterization methods, and dilatometry curves processing, the article details the derivation of constitutive parameters based on the Skorohod-Olevsky theory. Isothermal profiles at different temperatures, variation in heating regimes, and a stepwise approach for SPS pressure application form the basis of the derivation methods. A grain growth model is developed for a comprehensive simulation of sintering, incorporating microstructural analysis and parameter derivation. Finally, the article addresses the integration of this mechanical sintering model with thermal and electrical considerations into a finite element method (FEM) software for a holistic SPS modeling. Thermo-electrical considerations, including the Peltier effect, are also computed, providing a well-rounded understanding of the SPS process for B4C ceramics. This study contributes valuable insights to optimizing the SPS parameters to achieve enhanced densification and microstructure control in B4C ceramics.