Water-Enhanced Turbofan condenser sizing considering configuration and operating conditions

Abstract The Water-Enhanced Turbofan is a promising aero engine propulsion concept that could reduce the climate impact of aviation significantly by combining the conventional Joule/Brayton cycle with a Clausius-Rankine steam cycle. One important component with a high impact on the overall performance is the condenser, a heat exchanger cooling the core exhaust for water recovery. The design conditions for the Water-Enhanced Turbofan condenser have not been analysed from a system perspective in previous studies. Therefore, these operating conditions, which can be decisive for the dimensioning of the condenser, are investigated in the present work. These operating conditions include ambient temperature variations, different cruise altitudes, maximum cruise thrust and contrail avoidance. A conceptual design engine model is set up in the Numerical Propulsion System Simulation (NPSS) framework, incorporating a multi-point design scheme. The heat exchangers are modelled using a neural network surrogate model. The results show a trade-off between engine fuel burn and the cold size frontal area of the condenser, the latter being an indication for the integrability. It is shown that high ambient temperatures pose a challenge to the condenser design, necessitating consideration of such operating conditions in new engine concepts based on heat exchange with the environment. The condenser designed for typical cruise at 15K above standard atmosphere at 35,000 ft cruise altitude, enables sustained water cycle operations down to 10,000 ft under standard day conditions. Additionally, the complete cruise segment of the design mission can be flown with sustained water cycle operations at 10K above standard atmosphere conditions. A positive side effect of the condenser sizing for hot day conditions is that the probability of contrail formation is reduced because the condenser design results in excess water recovery at colder ambient conditions.