Hydrolysis and polycondensation of ethyl silicates. 2. Hydrolysis and polycondensation of ETS40 (ethyl silicate 40)

The effects of catalysts, pH and reaction conditions on the course of the hydrolysis and condensation of ETS40 (ethyl silicate 40), and on the composition of the reaction products were studied with the aid of gas and gel chromatography, potentiometry and gelation tests. Strong acids (HCl, HClO4, HNO3, H2SO4, p-toluenesulphonic acid), weak acids (Cl3, CCOOH, ClCH2COOH, (COOH)2, CH3COOH and HCOOH) and bases (LiOH, NH4,OH) were used as catalysts. The hydrolysis rate increased with increasing temperature, catalyst concentration, initial water concentration and initial ethyl silicate concentration, whereas it decreased with increasing number of Si atoms in the ethyl silicate molecules. At pH 0–7 the hydrolysis was acid catalysed, but at pH above 7.0 it was base catalysed. Simultaneously with the hydrolysis, condensation occurred at a rate which increased with increasing temperature, catalyst concentration, ETS40 concentration and, above all, with increasing initial water concentration. The condensation rate depended on the pH. The condensation was at its slowest for pH around 2.0. For pH below 2.0, the condensation increased with increasing hydrogen ion concentration; for pH above 2.0 the condensation increased with decreasing hydrogen ion concentration. Phosphoric acid and hydrofluoric acid increased the rate of condensation considerably. The reaction of ETS40 with water at pH around 2.0 gave rise during the hydrolysis to solutions of ethoxyhydroxysiloxanes with an average of 14–20 Si atoms in a molecule, which displayed long-term stability.