Microstructure, Mechanical Properties, and Corrosion Resistance of Porous Bio Mg Alloy Scaffolds Prepared via a Novel Method

Mg alloy scaffolds can be used as repair materials for human bone defects. Herein, porous Mg–1Zn–1Ca–0.5Mn alloy scaffolds with different pore sizes of the primitive model are prepared by combining 3D‐printed pure Ti templates and infiltration casting Mg alloy method. The results exhibit that the scaffold porosity ranges from 58.8 ± 1.4% to 63.3 ± 5.3% and the surface quality is good. Complete connectivity inside the scaffolds and the precise control of the pore structure are realized simultaneously. The mechanical properties of the scaffolds increase with increasing pore size; therefore, the LP scaffold displays the best mechanical performance with a yield strength of 9.88 ± 0.33 MPa. The simulation results are in good consistent with the experimental results. The reticular second phase provides a barrier to the Mg matrix during corrosion, which improves the corrosion resistance of the scaffolds as the increase of pore size. Therefore, the corrosion rate of the LP scaffolds is only 2.35 ± 1.28 mm year −1 after 200 h of immersion. Furthermore, MC‐3T3 cells adhere on the surface of Mg–1Zn–1Ca–0.5Mn alloy scaffolds, indicating that Mg–1Zn–1Ca–0.5Mn alloy scaffolds have excellent biocompatibility.