Influence of the Alkali-promoted phase transformation in monazite for selective recovery of rare-oxides using deep eutectic solvents

The physico-chemical changes occurring during the high-temperature phase transformation of monazite in the presence of Na2CO3 at 1000 °C for 2 h duration at monazite: Na2CO3 ratios between 1.0 and 5.0, were investigated. The formation of sodium lanthanide phosphates was prevalent above a monazite:alkali ratio of 2, however, below this ratio, the dephosphorization of monazite as Na3PO4 and Ce1-xLnxO2-x/2 solid solutions occur offering unique selectivity for rare-earth oxide separation from the mineral matrix. Cyclic voltammetry of pure CeO2, La2O3, Nd2O3, and PrO2/Pr2O3 was carried out in the deep eutectic solvent Ethaline (1:2 mixture of choline chloride and ethylene glycol) proving the electrochemical activity of these oxides. Electrodissolution of pure oxides and water-leached monazite after high-temperature reaction with a ratio of 1:1 was carried out in a 0.1 mol/L glucose solution in Ethaline showing a preferential solubility of 23.85% for pure Nd2O3. In contrast, pure oxides of CeO2, La2O3 and PrO2/Pr2O3 were found to be insoluble. We also observed that electrodissolution of the water leached monazite was not possible because of the inert behaviour of Ce1-xLnxO2-x/2 solid solutions. Avoiding cerium oxidation during the high-temperature process will lead to a method for further selectivity for rare-earth oxide processing using staged electro-chemical winning of oxides.