Novel Ni foam catalysts for sustainable nitrate to ammonia electroreduction

Electrochemical nitrate reduction (NO₃^-RR) is considered a promising approach to remove environmentally harmful nitrate from wastewater while simultaneously producing ammonia, a product with high value. An important consideration is the choice of catalyst, which is required not only to accelerate NO₃^-RR but also to direct the product selectivity of the electrolysis toward ammonia production. To this end, we demonstrate the fabrication of novel Ni foam catalysts produced through a dynamic hydrogen bubble template assisted electrodeposition process. The resulting foam morphology of the catalyst is demonstrated to crucially govern its overall electrocatalytic performance. More than 95% Faradaic efficiency of ammonia production was achieved in the low potential range from -0.1 to -0.3 V vs. RHE. Hydrogen was found to be the only by-product of the nitrate reduction. Intriguingly, no other nitrogen containing products (e.g., NO,N₂O, or N₂) formed during electrolysis, thus indicating a 100% selective (nitrate→ammonia) conversion. Therefore, this novel Ni foam catalyst is a highly promising candidate for truly selective (nitrate→ammonia) electroreduction and a promising alternative to mature copper-based NO₃^-RR benchmark catalysts. Excellent catalytic performance of the novel Ni foam catalyst was also observed in screening experiments under conditions mimicking those in wastewater treatment.