Role of Heat Release from Inter-Electrode Chemical Crosstalk in Thermal Runaway Propagation Characteristics of Lithium-Ion Battery Modules

While lithium-ion batteries are continually increasing in energy and power density, thermal safety still remains a significant concern. In some thermal abuse scenarios, thermal runaway can be triggered by the exothermic reactions from inter-electrode chemical crosstalk between the cathode and the anode without an internal short circuit. Under these circumstances, the thermal runaway temperature is lower than the separator's thermal shrinkage temperature, implying that the cell's catastrophic thermal runaway occurs without a large-scale short circuit produced by separator failure. These cell failures must be managed such that the neighboring cells in a battery module are not affected, a phenomenon known as thermal runaway propagation. In the present work, we employed a high-resolution cell-level thermal runaway model constructed from the accelerating rate calorimetry data of a commercial Li-ion cell to characterize the cell-to-cell thermal runaway propagation behavior for a basic square arrangement of lithium-ion battery module connected by tabs. We determined safe practices under the effects of different ambient conditions, inter-cell spacing, trigger cell location, and external heating power. Additionally, we have identified the critical pathways for the thermal runaway propagation in the battery module and quantified their statistical distribution in terms of the thermal runaway propagation speed, heat release from exothermic reactions, and heat dissipation to the surroundings. The findings from the study are believed to be of immediate relevance for the safer design of lithium-ion battery packs.