Density prediction for selective laser melting fabricated of CuCrZr alloy using hybrid Gaussian boosted regression

材料科学 梯度升压 选择性激光熔化 克里金 高斯过程 过程变量 高斯分布 Boosting(机器学习) 聚类分析 计算机科学 机器学习 过程(计算) 人工智能 复合材料 量子力学 微观结构 操作系统 物理 随机森林
作者
Guangzhao Yang,Mingxuan Cao,Yixun Cai,Yang Bao-jian,Houle Gan,Bin Fu,Liang Li,Ying Wang,Matthew M. F. Yuen
出处
期刊:Journal of Laser Applications [Laser Institute of America]
卷期号:37 (1)
标识
DOI:10.2351/7.0001414
摘要

Selective laser melting (SLM), an emerging technology, constructs components through layer-by-layer material deposition and has gained popularity in the industry due to its advantages such as shorter lead time, higher flexibility, lower material wastage, and the capability to fabricate complex geometries. However, the development of process databases for new materials is often time-consuming and laborious because SLM involves multiple physical fields and multiple process steps with numerous process parameters. Recently, machine learning is renowned for its excellent capabilities in tasks such as classification, regression, and clustering. In this study, hybrid Gaussian boosted regression that combines Gaussian process regression with gradient boosting machine was used to obtain a process database for CuCrZr alloy, optimizing for density with laser power and scanning speed as characteristic parameters, under limited samples. A machine learning model was developed using fivefold cross-training on 36 datasets. With a determination coefficient (R2) of 0.96587, the model demonstrated a high level of fit. Next, by extending the prediction range, we achieved process parameters for the highest five densities of samples. Finally, the model’s precision was confirmed with experiments on the five predicted maximum densities, with all predictions falling within a ±0.09% error margin from the experimental values. This research precisely predicted the densities of SLM-formed CuCrZr parts, created a comprehensive process parameter database, and substantiated both theoretical and practical backing for the 3D printing of CuCrZr parts.
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