Compact hand-guided 3D scanning terahertz sensor platforms with 3D-printed aspherical telecentric f-θ lens

Abstract We report on the development of a handheld three-dimensional (3D) terahertz scanning system with an aspherical telecentric 3D-printed f-θ lens using selective laser sintering. The lens covers a broader scan line of 50 mm with its larger aperture, compared to the 20 mm range in our initial work, which was presented at the European Microwave Week 2021. In order to evaluate the adaptability of the optomechanical components with different sensor units, two different integrated frequency-modulated continuous wave radar modules based on monolithic microwave integrated circuit technology, operating in W- and D-bands are tested within the measurement scheme. The optomechanical part consists of a galvanometer scanner mirror and the f-θ lens. The optical system enables B-scans perpendicular to the manual translational movement of the sensor unit by its user. An integrated guiding wheel system with rotary encoder makes it possible to correlate the measurement points to their respective locations, enabling complete 3D volumetric inspection of the corresponding structures, which is particularly useful for the inspection along cracks and welds.